RL-FR collaborative robot laser welding machine

RL-FR Series Cobot Laser Welding System

Turn skilled welding into a repeatable automated process. Combine flexible six-axis cobot movement with high-speed laser welding, simple programming, and intelligent seam control.

  • FR5 or FR10 cobot options
  • 1500W, 2000W, or 3000W laser power
  • Drag teaching and no-teach programming
  • 3D vision and weld seam tracking available

Product Overview

A flexible robotic welding solution for manufacturers that need stable quality, faster changeovers, and more predictable output across every production shift.

Standardize weld quality across shifts, operators, and changing production batches.

The Riselaser cobot laser welding system combines six-axis robot movement, fiber laser welding, automatic wire feeding, and intelligent control in one configurable platform.

Operators can store proven welding programs and repeat them across production batches. When part position or joint location varies, intelligent sensing helps keep the welding path aligned with the actual workpiece.

For a broader explanation of system components, fixtures, automation levels, safety, and purchasing considerations, read our practical guide to robotic welding machines .

01
Keep production moving when skilled labor is limited Store qualified welding programs so routine production is less dependent on one experienced operator.
02
Standardize results across operators and shifts Apply the same path, speed, laser settings, and wire-feeding parameters to every part.
03
Restart repeat jobs with less setup work Recall saved programs for recurring products instead of rebuilding the welding process.
04
Reduce downstream grinding and correction Controlled laser energy helps limit distortion and produces cleaner, more consistent weld seams.
Riselaser collaborative robot laser welding system with robot arm, welding head, laser source and mobile workstation

Key Features

Functions that shorten setup, maintain path accuracy, and connect robotic welding with your existing production workflow.

02 Generate paths for complex workpieces

No-teach programming, workpiece scanning, and point-cloud processing help automate path creation when manual teaching is less efficient.

03 Follow the actual weld seam

3D vision, laser positioning, and real-time seam tracking help compensate for part-placement and joint-location variation.

04 Match reach and laser power to the job

Select FR5 or FR10 according to workspace and payload, then choose 1500W, 2000W, or 3000W according to the material and weld requirement.

05 Produce cleaner welds with less rework

Stable robot motion and concentrated laser energy help limit heat input, visible defects, deformation, and post-weld finishing.

06 Change products without rebuilding the process

Save qualified paths and process settings for repeat orders, small batches, and frequently changing production schedules.

07 Connect with industrial automation

The controller supports industrial I/O, TCP/IP, Modbus TCP/RTU, Profinet, Python, Java, C++, and ROS integration.

08 Operate from a browser-based Web App

Program and control the robot through a connected computer, tablet, or mobile terminal. A 10.1-inch teach pendant is also available.

Automated cobot welding process showing drag teaching, Web App programming and repeat automatic welding

Guide the cobot to record key positions, create and save the required path in the Web App, and repeat the approved weld automatically across the production batch.

Faster Deployment and Higher Production Capacity

Recorded equipment tests and customer projects show how the system can reduce setup work and support higher production output.

30 min Recorded deployment time from equipment unboxing with a pre-calibrated configuration.
10 min Recorded gesture-programming time for a configured welding application.
Up to 5 Systems managed by one operator in a multi-unit customer production project.
72 hours Continuous-operation test used to verify production stability.

Results are application-specific. Actual deployment time, productivity, labor savings, and welding quality depend on the workpiece, material, fixture, joint design, and selected system configuration.

FR5 or FR10: Choose the Right Reach for Your Workpiece

Both models provide the same core welding and programming capabilities. Select the robot according to workspace, reach, and end-of-arm payload. You can also compare other Riselaser robotic laser welding systems for different production layouts.

FR5 For compact workstations, smaller components, and applications that prioritize repeatability.
5 kg Payload
922 mm Reach
±0.02 mm Repeatability

Typical TCP speed: 1 m/s. Approximate robot weight: 22 kg. Standard protection rating: IP54. IP65 is available.

FR10 For larger components, longer welding paths, and applications requiring more reach or payload.
10 kg Payload
1400 mm Reach
±0.05 mm Repeatability

Typical TCP speed: 1.5 m/s. Approximate robot weight: 40 kg. Standard protection rating: IP54. IP65 is available.

Configure the robot and laser independently

Either robot model can be paired with any of the three available laser power levels.

1500W 2000W 3000W
FR5 and FR10 robotic arm technical drawings with dimensions, reach, working envelope and pedestal mounting details

Applications

Flexible automation for industries that require controlled heat input, repeatable seam placement, and consistent visible welds.

Laser welding robot applications for automotive parts, 3C electronics, home appliances and medical devices
Automotive and Parts Manufacturing Repeat stable welds across complex metal assemblies

Automate long, curved, or repeated joints while maintaining a controlled path across every part.

  • Battery trays and battery enclosures
  • Seat frames and structural brackets
  • Body and chassis components
  • Exhaust and formed metal assemblies
Recorded project result: weld pass rate increased to 99.2%, while labor cost was reduced by 70%.
3C Electronics Control small welds where positioning errors are costly

High repeatability and controlled laser energy support components that require precise seam placement and limited deformation.

  • Mobile phone frames
  • Laptop and tablet housings
  • Electronic metal enclosures
  • Small precision components
Recorded project result: production yield increased from 92% to 98.5%.
Home Appliances Produce clean visible seams with less finishing

Controlled laser welding helps reduce surface defects, heat distortion, and grinding on consumer-facing metal products.

  • Kitchen and appliance housings
  • Stainless steel cabinets
  • Doors, panels, and frames
  • Metal tanks and sheet-metal assemblies
Medical Devices Maintain precision on quality-critical components

A narrow heat-affected zone and repeatable motion help control weld appearance and distortion on precision metal assemblies.

  • Surgical instruments
  • Stainless steel medical components
  • Equipment frames and housings
  • Small precision welded assemblies

System Configuration

The final system is prepared according to your workpiece, production layout, welding process, and operating environment.

Core System and Standard Functions Main hardware, controls, and intelligent welding functions included in the system configuration.
  • FR5 or FR10 collaborative robot
  • Robot controller
  • Safety box and emergency-stop box
  • 1500W, 2000W, or 3000W laser source
  • Laser welding head
  • Automatic wire feeder
  • Industrial water chiller
  • Mobile cabinet or robot workstation
  • Web App control
  • Drag teaching and no-teach programming
  • 3D vision and laser positioning
  • Real-time weld seam tracking
  • Automatic scanning and path planning
  • Cables and basic installation accessories
Optional and Application-Specific Items Selected according to the operating environment and customer production requirements.
  • 10.1-inch teach pendant
  • Explosion-proof cabinet
  • IP65 robot version

Positioners, rotary axes, custom fixtures, and safety enclosures may be required for certain applications. These items are not part of the standard Riselaser supply, but technical consultation, layout guidance, and integration recommendations are available.

Technical Specifications

Final parameters are confirmed according to the selected robot, laser power, and project configuration.

Collaborative Robot Specifications
Parameter FR5 FR10
Payload 5 kg 10 kg
Reach 922 mm 1400 mm
Degrees of freedom 6 rotating joints 6 rotating joints
Pose repeatability ±0.02 mm ±0.05 mm
Typical TCP speed 1 m/s 1.5 m/s
HMI Web App; 10.1-inch teach pendant available Web App; 10.1-inch teach pendant available
Protection rating IP54 standard; IP65 available IP54 standard; IP65 available
Robot mounting Any orientation Any orientation
Noise <65 dB <65 dB
Tool I/O 2 DI, 2 DO, 1 AI, 1 AO 2 DI, 2 DO, 1 AI, 1 AO
Tool power supply 24V / 1.5A 24V / 1.5A
Robot weight Approximately 22 kg Approximately 40 kg
Operating temperature 0–45°C 0–45°C
Operating humidity Up to 90% RH, non-condensing Up to 90% RH, non-condensing
Typical average power 261W 294W
Typical peak power 314W 503W
Laser Welding System Specifications
Parameter RL-F1500 RL-F2000 RL-F3000
Laser output power 1500W 2000W 3000W
Laser wavelength 1080 ± 5 nm
Operating mode Continuous / Modulation
Power adjustment range 10–100%
Fiber core diameter 50 μm
Aiming and positioning Red light
Standard fiber length 10 m 10 m 20 m
Welding speed setting 0–120 mm/s
Recommended welding thickness 0.8–6 mm
Maximum welding capability Below 8 mm, depending on the material, joint design, and laser power
Wire feeding speed 38–600 mm/min
Wire diameter 0.8 / 1.0 / 1.2 / 1.6 / 2.0 mm
Cooling method Industrial water cooling
Working environment 10–40°C; 10–85% humidity; no condensation
Rated power 7 kW 9 kW 13 kW
Operating voltage 220V, 50/60Hz 220V, 50/60Hz 380V, 50/60Hz
Approximate System Dimensions
Robot Configuration Overall Dimensions Including Mobile Equipment
FR5 system Approximately 1300 × 850 × 1290 mm
FR10 system Approximately 1300 × 850 × 1930 mm

Collaborative Safety and System Integration

Collaborative robot functions support compact workstation layouts, while the complete welding application must still be evaluated according to tooling, operating speed, workpiece, and laser exposure.

Flexible safety controls for production tasks

Collision detection, configurable motion limits, emergency-stop controls, and virtual working boundaries help manage robot movement.

Simple applications may use a compact collaborative workstation. Other processes may require screens, interlocks, guarding, or a dedicated enclosure.

Referenced robot safety standards

The FR robot documentation references recognized machinery, robot-control, and collaborative-operation standards.

2006/42/EC EN ISO 13850 EN ISO 13849-1 EN ISO 13849-2 EN ISO 12100 EN ISO 10218-1 ISO/TS 15066

Final system compliance depends on the selected configuration, installation, risk assessment, and applicable local requirements.

Service Support

Start with your actual workpiece. Riselaser evaluates the process, recommends the required configuration, and supports commissioning after delivery.

Project-Based Services Available by consultation or quotation
  • On-site installation and commissioning
  • Operator and maintenance training
  • Custom fixture design consultation
  • Spare parts and consumable supply
  • Production layout and integration advice
  • External-axis integration guidance

Service scope, travel costs, and implementation schedules are confirmed according to customer location and project complexity.

Frequently Asked Questions

Essential questions to review before selecting a cobot laser welding system.

Should I choose the FR5 or FR10 robot?
Choose FR5 for compact workstations, smaller parts, and applications requiring up to 922 mm reach and 5 kg payload. Choose FR10 for larger parts, longer weld paths, or applications requiring up to 1400 mm reach and 10 kg payload.
Which laser power should I choose?
The correct power depends on material, thickness, penetration, joint design, and required production speed. Both FR5 and FR10 can be configured with 1500W, 2000W, or 3000W laser power.
What materials and thicknesses can the system weld?
Typical materials include carbon steel, stainless steel, and aluminum alloy. The recommended thickness range is approximately 0.8–6 mm, with maximum capability below 8 mm depending on material, joint design, and laser power. Challenging materials should be confirmed through a sample test.
Does the operator need robot programming experience?
Complex robot coding is not required for common welding tasks. Operators can use drag teaching, point recording, graphical programming, no-teach programming, and stored production programs.
Can the system find, track, and generate the welding path automatically?
Yes. The system includes 3D vision, laser positioning, weld seam tracking, workpiece scanning, point-cloud processing, and automatic path-planning functions.
Is it suitable for small batches and multiple product types?
Yes. Qualified welding paths and process parameters can be saved for repeat orders, making the system suitable for small batches, recurring products, and frequent production changeovers.
Can it operate without a large safety fence?
Many common applications can use a compact collaborative workstation. The final layout still depends on operating speed, tooling, laser exposure, workpiece risks, and the site-specific safety assessment.
How can I get the correct system configuration?
Send the material, thickness, workpiece dimensions, joint type, production volume, photos, drawings, or samples. Riselaser will evaluate the process and recommend the robot model, laser power, and production setup.

Get a Cobot Welding Plan Based on Your Actual Workpiece

Send your part information or arrange a free sample welding test. Our engineers will recommend the robot, laser power, programming method, and production configuration.

Send these details for a faster recommendation:
  • Material type
  • Material thickness
  • Workpiece dimensions
  • Joint type
  • Production quantity
  • Required cycle time
  • Photos or drawings
  • Automation requirements
Contact Information

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